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09 Upper Fork Nut Workaround For HD Tool 47852!

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7.5K views 19 replies 5 participants last post by  MichaelA  
#1 ·
As some may know, I'm doing a "how to" video of replacing the fork seals in my 09.
As some may know, in the right fork leg is a "upper fork nut" that takes a special tool to remove!
As I am the last to know, HD won't sell the tool to the public and there is no aftermarket solution.

But Wait! I have a successful workaround!
Here is the segment & preview from the big upcoming video! (Still "in production" which means the damn seals are still back-ordered...)
What do ya think??? Enough info for someone to duplicate it or cobble one up??

 
#6 ·
Yeah, BPF's are totally different, but I think the regular Showa fork tools will work on those. It's the 09-10's, and V-Rods with USD forks that have that freeking nut in there that is a total PITA to get out! I wanted to find an easy off-the-shelf solution for people so they didn't have to cut and weld something together to get the nut out, and HD won't sell the special tool to the public. Oh, and ONLY HD uses this particular fork nut!
 
#9 ·
Looking good.
 
#15 ·
Sam, that's a work of art! I've done a dimensional drawing I'm going to include on the vid if someone wants to make one but you pretty much nailed it!
View attachment 135842
A work of Art? I havent seen him for weeks)(Not being daft for a second see if the dealer has been using JB127.3A8
Thats not a kit its the number for the individual seal.The rest of the bushes etc are OK Mike
 
#16 ·
Here in the US it seems like the part numbers for the individual pieces, including the seals, have all been superseded by one new number for a kit that supposedly has all the bits. So I have two choices... try and order stuff that is NLA (no longer available) OR try and order the new kit that has been on back order for 2 freeking months! Oh, and no dealer seemingly anywhere stocks seals - presumably because they are not chrome. I swear, it's easier to order parts for a godam Maserati then this thing sometimes... FWIW they are supposed to ship TODAY... :mad:
 
#18 ·
Good stuff ..... I am coveting Sammy's home made forking tool, it's great!!!!!


As far as seals (bearings too), I usually head down to a local bearing house who can match up any seal or bearing you take to 'em ..... Usually at half the price and twice the quality of OEM stuff ..... There are very few parts on the XR that are "XR Only" .....
 
#19 ·
Silly me to think a dealer would/could actually get parts for it... At any rate, yes, you are both correct in that the seals can be second sourced. I am curious about what comes in the HD "kit", besides, they shipped today so I should have them next week and been too busy to have done anything recently should they have materialized sooner!