I installed the H-D Performance Suspension kit (54530-10) this weekend and I'm pleased.
I expected the shocks to be an improvement but based on some comments, I wasn't sure what to expect from the front. I'm at least as pleased with the front performance! It's actually stiffer on the brakes but goes over bumps - small and large much smoother. For the first time, it feels like the tires are staying conected to the pavement! I scared myself near silly when I first got the bike last Nov. and ran over a divot in the middle of a turn near home and it popped the wheel off the ground. Yesterday, I went back and ran over the same place - twice! and it's barely felt now.
I set the adjustments by the spec sheet that came in the kit except for the spring preloads. I used one notch softer setting than what they show for my weight.
Thinking about getting one? It's easy to install...
Tips:
1. You won't find a better guide for installing than Racer38's step by step. That's what I used.
http://www.xr1200ownersgroup.com/si...sgroup.com/site/showthread.php?6584-2009-Premium-Suspension-Install-PN-54530-10
2. Tools - some metric, some not. 10mm socket, 5mm allen bit, star bit for rear shocks, etc. etc.
3. In case it's not obvious, you'll need a lift (or 6 gorrillas willing to hold it for a hour or two). I've got one of these cheapo's and it works great.
4. I'll suggest starting off with the bike snuggly supported on the stand but with the wheels still on the ground. Now, slightly loosen all the fasteners. This will make it easier, safer than trying to break them loose once the bike in the air. (like changing a car tire if that rings any bells).
5. Follow racer38s guide or the one in your repair manual if you like more words to say the same thing.
6. The manual has the torque values in each section of the part you're installing - calipers, shocks, pinch bolts.
7. The fork legs need to be aligned with each other.
a. I say the easiest way is to slide one new leg into the top clamp the correct distance (top about 10mm above the the clamp),
b. Make sure the little "comp" and "reb" adjustment screws on the top of the leg are aligned as you prefer.
c. Tighten the clamp bolts on the one fork leg.
d. Slide the other leg in, align the little screws on top to match the other leg
e. While holding the 2nd leg in place, slide the axle through both legs.
f. Move the 2nd leg up and down slightly until the axle turns easily and slides in and out easily.
g. Tighten the 2nd leg.
8. Torque the front axle nut before tightening the pinch bolt that's on the bottom of the right fork leg.
I ordered the kit over the phone from www.cyclepartsforless.com (in WI) who had the best price that I could find. $1274.96 including shipping. They verified that it was in the warehouse (so no B.O.). It took 3 days for them to get it and they shipped it to me the same day. It took under 8 business days total. Very happy with their service.
ItemDescriptionQtyTaxableUnit PriceItem Total54530-1054530-101YUS $1274.96US $1274.96 Performance Suspension Kit
Shipping:US $0.00Tax:US $0.00Total:US $1274.96
I expected the shocks to be an improvement but based on some comments, I wasn't sure what to expect from the front. I'm at least as pleased with the front performance! It's actually stiffer on the brakes but goes over bumps - small and large much smoother. For the first time, it feels like the tires are staying conected to the pavement! I scared myself near silly when I first got the bike last Nov. and ran over a divot in the middle of a turn near home and it popped the wheel off the ground. Yesterday, I went back and ran over the same place - twice! and it's barely felt now.
I set the adjustments by the spec sheet that came in the kit except for the spring preloads. I used one notch softer setting than what they show for my weight.
Thinking about getting one? It's easy to install...
Tips:
1. You won't find a better guide for installing than Racer38's step by step. That's what I used.
http://www.xr1200ownersgroup.com/si...sgroup.com/site/showthread.php?6584-2009-Premium-Suspension-Install-PN-54530-10
2. Tools - some metric, some not. 10mm socket, 5mm allen bit, star bit for rear shocks, etc. etc.
3. In case it's not obvious, you'll need a lift (or 6 gorrillas willing to hold it for a hour or two). I've got one of these cheapo's and it works great.

4. I'll suggest starting off with the bike snuggly supported on the stand but with the wheels still on the ground. Now, slightly loosen all the fasteners. This will make it easier, safer than trying to break them loose once the bike in the air. (like changing a car tire if that rings any bells).
5. Follow racer38s guide or the one in your repair manual if you like more words to say the same thing.
6. The manual has the torque values in each section of the part you're installing - calipers, shocks, pinch bolts.
7. The fork legs need to be aligned with each other.
a. I say the easiest way is to slide one new leg into the top clamp the correct distance (top about 10mm above the the clamp),
b. Make sure the little "comp" and "reb" adjustment screws on the top of the leg are aligned as you prefer.
c. Tighten the clamp bolts on the one fork leg.
d. Slide the other leg in, align the little screws on top to match the other leg
e. While holding the 2nd leg in place, slide the axle through both legs.
f. Move the 2nd leg up and down slightly until the axle turns easily and slides in and out easily.
g. Tighten the 2nd leg.
8. Torque the front axle nut before tightening the pinch bolt that's on the bottom of the right fork leg.
I ordered the kit over the phone from www.cyclepartsforless.com (in WI) who had the best price that I could find. $1274.96 including shipping. They verified that it was in the warehouse (so no B.O.). It took 3 days for them to get it and they shipped it to me the same day. It took under 8 business days total. Very happy with their service.
ItemDescriptionQtyTaxableUnit PriceItem Total54530-1054530-101YUS $1274.96US $1274.96 Performance Suspension Kit
Shipping:US $0.00Tax:US $0.00Total:US $1274.96